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Thesis audiobook aka. Thesis grenade

Thesis grenade, almost finished
Thesis audiobook, contents missing

Idea

As a good friend of mine, Ville Kotimäki (who is also an excellent photographer btw) just finished his PhD, some figuring out some present to give was in order. I got an idea to machine some really solid piece out of aluminum and engrave it with text. I also wanted it to play something, as it seems to be a recurring theme for me.

The initial idea was to build a fire alarm siren inside an aluminum container, which would be welded shut and would only have ON button, but no means to turn it off. The idea was shortly scratched because also I would have to listen to it. The second iteration was to make the container read out the thesis like an audiobook.

Text

Fortunately I managed to recruit my friend Heikki to do all the laborious tasks. We started by downloading the thesis pdf. The pdf was converted to text and Heikki did they most annoying part of the project by cleaning the text files from badly converted items like equations, picture captions and tables etc. In the meanwhile I tried a few different speech synthesis programs. I would have liked to use some open source software, but most of them sounded like Stephen Hawking on a bad day.

The commercial Nuance was far superior to everything else I tried. Nobody seemed to have a license for it but there is a nifty feature in OS X that it has text to speech support by Nuance and from system preferences menu you can even download additional voices from Nuance. Heikki proceeded to write a script, which splits the text file to single pages. These pages are then converted to speech with “say” command in OS X and resulting AIFF files are converted to WAV files suitable for wav library we used in Arduino.

Container

The container itself was first drafted on a piece of paper. The measurements were dictated by the speaker we used (diameter 66mm) and the fact that on the inside there are speaker, 9v battery and power switch on top of each other. My brother machined the container shape from solid aluminum with a manual lathe from the drawing. Engraving and machining of the legs and drilling the bottom to let the sound out was designed with Alphacam software and machined with Haas UMC-750 5-axis machining center at my company G-Tronic.

I thought the engraving would be an easy job with Alphacam , but it turned out that the post processor which generates code for the machining center from cad drawing had a few nasty bugs resulting the tool occasionally to go through the work piece. Eventually I had to resort the help of professional machinists at the company, but (or because of that) the finished product looks great! The black effect on text is achieved by coloring it over with a black sharpie and wiping it over with a tissue dipped in acetone.

Electronics

The schematic for the device is really simple. SD-card is connected in parallel with ISP interface to ATMega328p. Since SD-cards operate with 3.3v voltage, LM328 regulator drops voltage from 9v battery to 3.3v. BC547 transistor acts as a extremely simple audio amplifier, switching 9v voltage to speaker commanded by processors pwm output. Not and audiophile solution but works surprisingly well in this case. Since Heikki wanted to learn some electronics, I just drew the schematic in Eagle and left him the job of figuring parts arrangement on the stripboard and soldering the parts together.

We had a great trouble with the first version. We tried to use LD1117V33 fixed voltage regulator. When measured, it outputted solid 3.3v but the ATMega just would not start to execute the code. The thing worked without problems when powered with PSU. Only explanation I can think about is that the regulator starts to oscillate, but when we checked the output with oscilloscope, there was nothing obvious visible. In the end we exchanged the regulator with trusty old LM328 and the problems went away. The circuit draws about 170 mA, which translates to roughly 3h of usage from 9v battery, but we figured out that no sane person wants to listen this for more than couple of minutes at the time. Note that the connector SV2 pinout is not the same than SD-card pinout! For example how to connect the SD-Card to avr, see here.

Firmware

The firmware itself is quite straightforward, the only difficulty was the user interface since there is only a power button and we did not want the device to start at the beginning of the book each time. We also wanted a couple of different voices to read the book. On the SD-card, audio files are saved with file name pattern <page (number)>-<voice (number)>.wav. When the device is turned on, it randomizes one of the three voices to use. Each time it finishes playing one page (one file), it saves the next page number to eeprom memory. When device is turned on, it starts to play from the saved page. If the device is turned off before it finishes to play back one page, the counter resets to the beginning of the book. There’s even a nifty page turn sound saved in every other file.

When we initially tested the setup on Arduino UNO board, we used TMRPCM library. It worked well, but on the final hardware, we used the internal 8MHz oscillator instead of 16MHz crystal and found out that the library does not support other that 16MHz clock speed. We changed the library to superior SimpleSDAudio, which enabled us to use 31.250 kHz sampling rate @ 8 Mhz. The library seemed also to have smaller compiled size, but that was irrelevant to us since we are only using 10k of 32k code space.

Result

I was really happy with the finished device. Some Ville’s friend dubbed the device to “Thesis Grenade”, which is quite accurate by the looks of it =) The video below is a little bit repetitive, I tried to demonstrate the different voices used, but the random generator decided to use one same voice for many times.

Timestamp support for OpenLog

OpenLog board

OpenLog board (Image) © Sparkfun


I needed a tool that can play back recorded serial stream “in real time”, so that the playback perfectly reflects the stream that was originally sent. Rather than building my own, OpenLog project seemed to be a perfect starting point. The board itself is very small, about the size of a micro-sd socket that is on the bottom of the board. By default the device records serial data received to standard ftdi-pinout serial port. The device is Arduino UNO compatible and code can be compiled and uploaded with the Arduino IDE. The device is configured by editing CONFIG.TXT file on the sd-card. If the file is not present on the card, the device creates one with default settings at the startup.

Example of config file:

115200,26,3,0,1,1,0,1
baud,escape,esc#,mode,verb,echo,ignoreRX,timestamp

As you can see, I added the timestamp option at the end. If this option is enabled, each received byte in the log file is prefixed with 4-byte unsigned long timestamp. The timestamp is in little endian order and in milliseconds. Unsigned long type provides about 55 days before counter rolls over. The value can be decoded for example in python with struct.unpack function:

buf = f.read(4)
timestamp = struct.unpack("<L", buf)[0]
char = f.read(1)

The logged files will be four times larger than without timestamping, but with large sd-cards this does not really make a difference. I quickly tested the performance and the device still seemed to be able to log the data without data drops at 115200 bps speed.

The modified codes are in my git repository: https://github.com/JanneMantyharju/OpenLog
I also made a pull request to the official repository, but let’s see will they accept it.

The python script that plays back the stream in real time can be found from the examples folder.

Categories: Electronics Tags: , , ,

DIY Remote shutter release for Samsung NX-series cameras

04/30/2013 85 comments

I’m using Samsung NX1000 for aerial photography. The camera has a nifty feature of using smartphone as a remote viewfinder and shutter release but unfortunately the good idea is watered by buggy and limited program and the feature freezes the whole camera all too often. Fortunately there is a simple way of triggering the shutter via cameras usb-port. The trick is to have 68K resistor between ID and GND pins. After this USB data lines can be used to trigger camera focus and shutter.

shutter

Schematic

Tip: If you have spare micro-usb cables, it’s easy to source a connector from the cable that came with the camera. Just squeeze black plastic around the connector with a pliers and the plastic casing will crack open exposing the connector. The connector on the cable has a small pcb, which makes it easy to solder the required resistor in place. If you use smd resistor, the casing can even be reassembled.

The cable described above works fine for manual use, but to use the camera for aerial photography some interface for rc receiver is needed. Fortunately this is easily achieved with a small arduino program, which reads pwm value from receiver servo port and then pulls either shutter or focus line low based on channel value. The compiled code size is under two kilobytes, so it’s possible to use small and inexpensive microcontroller like AtTiny2313.

rc_interface

RC interface for camera

The schematics and sources can be found at: https://gitorious.org/nxshutter/nxshutter

Compatible with (at least) following models: NX20, NX210, NX1000, NX1100 and NX2000

As with other hardware in this blog, if you need one and don’t want to make one yourself, drop me a message and we’ll see what we can do!

Update: If you don’t want to make your own, I’m selling these ready made. Just drop me a message.

Shutter PCB's

Shutter PCB’s

Showing APM telemetry data on Hitec Aurora’s screen (3rd edition)

02/28/2013 12 comments

This is the latest iteration of ArdupilotMega to Hitec telemetry adapter. This version does not require changes to APM code anymore, but instead functions as a standalone device. Displayed information has been changed a little bit, here’s the current mapping:

RPM 1 Distance to home
RPM 2 Airspeed
TEMP 1 Battery remaining (%)
TEMP 2 Throttle position
TEMP 3 Variometer (climb / sink rate)
TEMP 4 Armed status (1 = Armed)

It’s possible to rename the fields in Aurora like this:

Fixed fields (sat count, speed, altitude etc.) function as expected. Only thing that does not work is the date and time. Sadly it’s not possible any more to display “mAh used”, since as far as I can see there is not way to subscribe to that information in APM. I wonder if anybody opposes if I’d add MAVLINK message for that. Of course if you always use same capacity batteries this is not a problem, because you can check battery remaining reading from TEMP1, but since I have many different types of batteries, I’d need to change battery capacity parameter before each flight.

It’s possible to customize displayed data by airframe type, for example airspeed and variometer are probably not interesting to copter users, whereas Armed and heading might be. If you have suggestions, please tell me!

The adapter itself is simple and small. I designed PCB this time with SMD components this time to make it smaller. SAMSUNG CSCThe adapter connects to APM telemetry port and has a pass through to radio. When the adapter is powered up, it sends messages to APM to subscribe data feeds. When APM starts to send all the requested streams, adapter turns it’s UART off to avoid disturbing telemetry communication. There’s a place to mount fet on the top side of board to connect video transmitter power after adapter detects GPS fix. I added this feature since if I have my video tx on, getting GPS fix takes for ages.

I tried to save few euros by choosing ATMega168p as a processor since the code takes only 11KB, but I quickly found out that MAVLINK message handling uses a good amount of ram, so I changed MCU type to ATMega328p to schematic. It’s still possible to use 168, if you define MAVLINK_MAX_PAYLOAD_LEN to 35. Any smaller makes it impossible to receive position message and any larger crashed the program. Compile with 8MHz clock speed and when programming, check that “Divide clock by 8″ fuse on low fuse word is not programmed.

Schematic:

hss

Sources and Eagle files are uploaded to gitorious: https://gitorious.org/apm-hss-emulator/apm-hss-emulator

Now if I only could get my hands on some different brand radios (Spectrum, Futaba, Graupner…) I could try to make this adapter universal!

Have fun and tell me what you think!

Edit 1: I think I know now how to get the same system to work with Spektrum, but the problem is that I only have Hitec system. If somebody want’s to borrow me Spektrum radio, I can participate to costs.

Update: I have now professionally made PCB’s available if you want to buy these from me ready made

APM adapter

APM adapter

Categories: Electronics, FPV Tags: , , , ,

Updating electricity meter to communicate via WLAN

RN-XV image (c) Sparkfun

A while ago Farnell sent email to me and offered one (inexpensive) product  as a sample in exchange for mentioning it at this blog. I browsed for a while for an interesting part and settled with Microchip MRF24WB0MA/RM WiFi module (Order code 1823142). This module is quite inexpensive and is used in products like WiShield and thus has good Arduino support.

I wanted to upgrade my electricity meter to communicate with WLAN to get rid of XBee receiver at the back of my server. After some prototyping I ended up using RN-XV module from Roving Networks. Since my application did not have to do any fancy network stuff, RN-XV was a perfect match. It has the same footprint as XBee module, which I was already using, so the hardware required no changes. The module supports WPA2 security and can remember it’s settings. Communication via HTTP request is incredibly easy, I set up the module to generate http request to my home servers address each time when AtMega output measurement data.

Unfortunately some thing are just too good to be true. The module soon proved to be quite unreliable. Each time after about 14 hours of operation the module lost connection to accesspoint for ever. I tried to solve issue with technical support. By default if module looses AP, it does not try ever to reconnect unless linkmon parameter is specified, which to me is quite braindead default setting. Even with the linkmon RN-XV did not work for long with my Cisco AP. I tried everything including rebooting the module every hour, adding commands to force reconnect and even doing hardware reboot to the module, but without much success. Eventually I changed the RN-XV to connect to different AP. It still looses the connection every now and then but it’s able to reconnect after random time. Still in every 24 hours the module is unavailable for about total of 3 hours due to lost connections. RN-XV firmware version I have is 2.36.

In the end, only changes I made was to modify server backend to accept HTTP requests and change the code running on the AtMega to output measurement data periodically instead listening request from XBee.

The RN-XV was configured with following commands:

$$$

set ip dhcp 1  # get ip from dhcp

set wlan auth 4 # use wpa2-psk encryption

set wlan phrase password # set network password

set wlan ssid network # set the name of accesspoint to connect

set wlan linkmon 5 # After 5 tries declare connection to AP lost and try to reconnect again.

set ip proto 18 // turn on HTTP mode=0x10 + TCP mode = 0x2

set ip flags 0x6 # close tcp connection if accesspoint is lost
set ip host ip # server ip address
set ip remote 8080 # server port
set com remote GET$/? # GET string to be sent to server. Any data from uart will be concatenated to this string
set uart mode 2

All in all, for simple projects, I can really recommend the RN-XV module over the MRF24 due it’s simplicity, but definitely not for reliability. Both modules cost about the same, but apart from Sparkfun I don’t know who else has them in stock. Farnell could start selling them, since ordering from Sparkfun can get expensive if you don’t live in the states.
Sources can be found from the repository: https://gitorious.org/home-automation/home-automation

Showing APM telemetry data on Hitec Aurora’s screen (revisited)

05/10/2012 53 comments

In my previous post I described building adapter which converts APM telemetry data to be shown on Hitec Auroras screen. Since then APM2 hardware has been released and some code changes made previous version unusable. I updated the hardware and software to support also APM2. I couldn’t get SPI transfer to work in APM2, but fortunately it has a spare serial port to use. The good thing is that now only three wires need to be connected to APM2 and nothing needs to be soldered.

APM1 is still supported, wiring instructions are in the previous post. When using with APM1, USE_SPI must be defined in main.cpp.

This version also includes support for showing GPS coordinates. Previously I thought it’s not really useful feature, but I changed my mind after searching for crashed plane in wintery forest in the light of the setting sun for a long time. Coordinates would have been useful after all. Time and Date are still unsupported since APM internal date format is yet to be decided.

hss

Updated schematic

Connecting to APM2. Only three wires are needed.

Sources are uploaded to gitorious: https://gitorious.org/apm-hss-emulator/apm-hss-emulator

Update 5.1.2013 – Error in schematic corrected. Added fet to power video transmitter after GPS lock has been acquired.

Update 7.1.2013 – Kind of a long shot, but if somebody wants to borrow me a Spectrum or Graupner system, I could modify the device to support different telemetry protocols.

Info display for home

03/05/2012 12 comments

After completing the home electricity meter hack I looked for options to have small display hanging on the wall, which would show useful information. I had previously bought Samsung SPF-87H photo frame which can be used as an external monitor. The frame connects to computer with usb and the picture is updated by simply sending it in jpeg format. Few caveats are that display needs to be first initialized to “mini monitor”-mode and the picture size must match exactly to the display resolution (800×480 in case of SPF-87H). I chose Beagleboard as the embedded computer to keep the power usage low. BB has one usb and one usb-otg port. I’m planning to change the Beagleboard to Raspberry Pi, when they became available since this doesn’t use all the resources provided by the Beagleboard.

Even that the Beagleboard has only one true usb-port, I did not need to add the usb-hub to setup, since the usb-otg port can also be used as host. The display connects to otg-port, since it has it’s own power supply (otg-port can’t supply power) and the regular usb port is used for wlan adapter.

 

Setup

Testing the setup

The photo frame has desk stand but no hole to hang it on the wall. This was fixed by using hot glue to attach a piece of wire to the backside to act as hanger. I learned later that I should have made a loop to the both ends of the wire to increase gluing surface. The frame dropped to floor after couple of days, resulting small crack to bezel and a dent to floor. Fortunately the display continued working.

The finished display looks quite nice. The Beagleboard and the power supply are hidden on top of cupboard and the display cables are hidden inside cable duct.

Finished display

 

 

 

 

 

Software

The software “WallDisplay” running on the Beagleboard is written in C++ and uses Qt. The software simply reads Sqlite database, which contains a list of urls and time, how long the url is displayed on the screen. The web pages are loaded to QWebPage and its contents are exported as jpeg file, which in turn is pushed to the display. Qt’s webkit implementation has too many ties to the user interface for it to be used as command line QtCore-application. Since the program does not have to actually show anything on a real monitor nor accept user input, I’m using xvfb to simulate X-server. In future I’m planning to add web interface to make it easier to manage the displayed pages.

Currently the display is rotating following pages:

  • Electricity usage
  • Weather forecast
  • Calendar, exported from iCal
  • Irc log from the channel we used with my friends
  • Last picture from the security camera

The sources are available at: https://gitorious.org/home-automation/walldisplay

You also need to install software for controlling the display from here: https://github.com/Gekkio/samsung-photo-frame-ctrl

See rc.local file for an example how to run the application. Path to database and path to frame-ctrl program must be given as arguments. The database creation command is in the readme.txt file.

 

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